Prefabricated buildings made of light metal panels LMC and PPU sandwich panels. Prefabricated buildings made from sandwich panels Prefabricated building structures for business needs

Thanks to the development of technology for the construction of prefabricated buildings, a number of problems have been solved in many areas of activity. In particular, it has become possible to quickly put into operation ready-made premises, the construction of which requires relatively little money. In addition, prefabricated buildings provide other advantages, discussed below.

How are they built, and what essential elements do they consist of? In what areas of human activity are such structures most appropriate for use? And finally, what are the types of prefabricated buildings that are especially popular in this segment of construction.

A classic prefabricated structure consists of several required elements. Firstly, it is a lightweight foundation. As a rule, its role is played by concrete blocks or a traditional strip monolith. In addition, the lightness and versatility of buildings in this category allows them to be built on stilts, which significantly expands the geography of operation.

Secondly, any construction of prefabricated buildings is not complete without the construction of a spatial frame. In most cases, it consists of load-bearing columns connected to each other by additional elements for rigidity, as well as trusses that form the basis for the roof.

For the construction of the frame, a large assortment of rolled metal is used, including channels, profile pipes, angles, fittings and embedded elements. Installation is carried out either using bolted connections or using welding.

The third element of this type of construction is sheathing. The assembled and reinforced frame is finished with panel materials to give the building a finished appearance and ensure a stable internal microclimate.

Quite often, prefabricated buildings are sheathed with sandwich panels or sheet metal, for example, corrugated sheets, used in other areas (roofing, fences). The choice of facing material depends on the requirements for the characteristics of the room, as well as its appearance.

In addition, almost all prefabricated frame buildings are equipped with hinged or sliding gates and wickets. The project may also include double-glazed windows, ventilation valves and other details. The final configuration depends entirely on the scope of use of the building.

There are practically no restrictions regarding the types of construction of a prefabricated building. It can be made of any width, length, height, number of floors and with the required number of physically demarcated rooms.

There are projects without front and back walls, that is, semi-open, widely used in agriculture. On the contrary, there are structures that are insulated and sealed on all sides, used for housing, trade, business and production lines.

Advantages of prefabricated structures

A classic prefabricated building is characterized by the following positive aspects:

• Low construction cost. This does not mean that frame structures are practically free. Naturally, any material, as well as the work on its processing, costs money. But compared to capital structures, the costs of purchasing materials and paying construction workers when implementing prefabricated structures are significantly less.
• Concise implementation lines for projects of any complexity. The construction of prefabricated structures is carried out without exaggeration quickly. A classic hangar or warehouse can be put into operation after two to three weeks of intensive work. No technology for constructing permanent structures made of concrete or brick can provide such a quick result.
• Practicality of ready-made buildings. The finished building can begin to be used immediately after completion of construction work, without waiting for the shrinkage and setting period to pass. Throughout the entire period of use, the buildings do not require special care or repairs. They easily tolerate temperature changes, exposure to ultraviolet radiation, rain, snow and other factors.
• The versatility of prefabricated structures. Once built, the building, if necessary, can be easily adapted for a completely different activity. It will also be easy to move it to another place, or use building materials for other purposes.
• Presentable appearance. Due to the fact that ready-made panel materials are used as finishing, the sheathed building looks beautiful, modern and aesthetically pleasing without additional painting or other work.
• All-season construction. Buildings of this type can be assembled at any time of the year and at any, even the most severe, negative ambient temperatures.

Thanks to all these advantages, the technology of constructing buildings based on a metal frame quickly gained popularity back in the 60s of the last century, and is used today.

Prefabricated buildings - areas of application

Just a few years ago, frame structures had a fairly narrow range of applications. They were adapted, among other things, for agricultural warehouses, hangars for large equipment and for other tasks for which no serious requirements were imposed. With the development of technology, they have learned to make such buildings full-fledged, that is, more durable, airtight, safe, reliable and insulated.

In this regard, the construction of prefabricated projects is now used to solve a wider range of problems than it was before. In particular, frame structures with panel cladding are used for arrangement of:

• sports complexes;
• shops;
• supermarkets;
• indoor and semi-open trade pavilions;
• car exhibitions;
• housing complexes;
• service stations;
• production lines;
• processing shops;
• warehouses

In the role of the same hangars and for agricultural needs, prefabricated frame structures are just as successfully used as before, because the best technology for solving such problems has not yet been found.

If you have any questions about the construction of prefabricated buildings or would like to order the implementation of a similar project in Moscow and the region, please contact our company. We have specialists in this field who will gladly and professionally provide you with all the necessary information, advise you on prices and help you bring the project to life. Any consultations, as well as a specialist’s visit to the site (within the city) are completely free services.

Prefabricated buildings and structures are the most economical and effective construction method, allowing the construction of universal buildings for various purposes in just a couple of weeks. Installation of structures of any complexity is carried out in the shortest possible time, which has a positive effect on reducing overhead costs. The cost of constructing prefabricated buildings from metal structures is not high compared to traditional materials.

Areas of application of prefabricated buildings

• housing construction: cottages, private houses, dormitories, cabins, rotational camps;
• industrial industry: workshops, factories, warehouses, technological buildings and logistics centers;
• trade sphere: supermarkets, canteens, shops, car dealerships and workshops;
• sports buildings: gyms, swimming pools, health centers, skating rinks and stadiums;
• administrative sphere: business centers, offices, hotels, laundries;
• agricultural industry: farms, hangars, pigsties, cowsheds, etc.

The advantages of prefabricated technology include the absence of “wet” processes. All elements of the structure are mounted using special fasteners, which speeds up the construction process and makes it independent of weather conditions. Single-story structures made from lightweight metal structures can be installed on a level site, eliminating additional foundation costs. Thanks to advanced technologies that reduce the cost of construction and installation work, the price of prefabricated frame modular buildings is affordable for any budget.

Types of prefabricated structures

• Modular buildings significantly reduce construction time. In the factory, entire blocks are produced from metal structures or sandwich panels, which are subsequently quickly assembled into a single structure;
• Frames made of metal structures are erected directly on the construction site. The advantages of the frame method: speed and ease of installation, as well as no foundation costs.

Turnkey construction of prefabricated buildings in Moscow

RSM Group can implement any non-standard and complex construction projects. Having our own plant makes it possible to produce various types of metal structures according to customer drawings. You can leave a request on the website and order a cost estimate for your individual project. Prefabricated buildings made of turnkey sandwich panels will be the ideal solution for those who value their time and money.

Prefabricated buildings are being built based on welded metal structures and sandwich panels. Prices for prefabricated buildings and structures made from sandwich panels are based on the cost of manufacturing the panels themselves, the prices for which are indicated in the price list.

These materials are superior to many popular building materials in terms of thermal insulation and performance characteristics, which directly affects the final quality of the finished building. We provide design and construction services for prefabricated buildings, taking into account all the nuances when developing projects in order to minimize costs during the construction and installation of prefabricated buildings.

The use of building materials - sandwich panels and metal structures saves up to 30% of funds comparable to the construction of a brick or block building.

And in the future, when operating such a prefabricated building and structure made from sandwich panels, it saves up to 20% on energy costs due to the thermal insulation properties of the sandwich panel fillers!

If you are looking for information about the price and cost of construction of prefabricated buildings, examples of such structures - call us and we will provide all the detailed information!

Building types

Cubegroup company carries out installation, design and turnkey construction of sandwich panels:

• Service stations for automobile and special equipment.

Construction of prefabricated buildings and structures on a turnkey basis

Company "CUBE GROUP" provides comprehensive services for installation, design and construction of prefabricated buildings and structures of any size.

We carry out:

1. Design prefabricated buildings of any size (up to 8,000 m2 without internal supports). We meet our clients halfway and are ready to both adapt a standard project and carry out individual design.
2. Production of elements designs at our enterprise. We use only modern equipment and high-quality European automated production lines, so we always get excellent results.
3. Delivery transporting finished structures to the construction site using our own vehicles, which significantly reduces costs.
4. Construction services, both as a complex (turnkey) and individually, be it the installation of metal structures, sandwich panels, window, door or gate systems. We guarantee that the work will be completed with the highest quality and in the shortest possible time.

The price of prefabricated buildings made from sandwich panels is significantly lower than permanent buildings, which will allow you to quickly recoup your investment and make a profit.

Typical structure of the middle size can be built in just 3 weeks—during this time you will have time to obtain all permits and register the property with the relevant government authorities.

The object can be operated in the range from -60˚С to +75˚С. You can find out the price for the construction of prefabricated buildings and structures by calling our office.

The construction process does not depend on the time of year - we are ready to start work in any season. The estimated service life of prefabricated buildings and structures is at least 25 years; if necessary, they can be easily dismantled and transported to another location.

We offer our clients the construction of standard prefabricated buildings from sandwich panels, the cost of which is already included in the total cost.

If necessary, our design bureau will develop an individual project for a prefabricated building in accordance with the required parameters.

For regular clients and for large volumes of construction and installation, we provide clients with additional bonuses and benefits.

Prices for sandwich panels for prefabricated buildings

Price list for sandwich panels with filler expanded polystyrene (PS)*
PSB-S width 1200 mm (expanded polystyrene, wall)	Thickness
	60	80	100	120	150	200	250
Up to 500 m2	1120 rub.	1170 rub.	1210 rub.	1240 rub.	1295 rub.	1420 rub.	1520 rub.
Over 500 m2	1110 rub.	1140 rub.	1200 rub.	1230 rub.	1280 rub.	1410 rub.	1510 rub.
PSB-K width 1000 mm (expanded polystyrene, roofing)	Thickness
	60	80	100	120	150	200	250
Up to 500 m2	1210 rub.	1200 rub.	1230 rub.	1290 rub.	1360 rub.	1510 rub.	1560 rub.
Over 500 m2	1200 rub.	1186 rub.	1220 rub.	1280 rub.	1350 rub.	1500 rub.	1550 rub.
Price list for sandwich panels filled with mineral wool*
MVP-S width 1200 mm (mineral wool, wall)	Thickness
	60	80	100	120	150	200	250
Up to 150 m2	1270 rub.	1350 rub.	1400 rub.	1440 rub.	1550 rub.	1720 rub.	2060 rub.
152 - 500 m2	1250 rub.	1330 rub.	1380 rub.	1420 rub.	1530 rub.	1700 rub.	2040 rub.
Over 500 m2	1230 rub.	1310 rub.	1360 rub.	1400 rub.	1510 rub.	1680 rub.	2020 rub.
MVP-K width 1000 mm (mineral wool, roofing)	Thickness
	60	80	100	120	150	200	250
Up to 150 m2	1340 rub.	1420 rub.	1450 rub.	1540 rub.	1600 rub.	1760 rub.	2130 rub.
152 - 500 m2	1320 rub.	1400 rub.	1430 rub.	1520 rub.	1580 rub.	1740 rub.	2110 rub.
Over 500 m2	1300 rub.	1380 rub.	1410 rub.	1500 rub.	1560 rub.	1720 rub.	2090 rub.
Price list for sandwich panels filled with polyurethane foam (PUR)*
PUR-S width 1190 mm (polyurethane foam, wall)	Thickness
	50	80	100	120	150	180	200
Up to 500 m2	1530 rub.	1820 rub.	2010 rub.	2230 rub.	2550 rub.	2880 rub.	3150 rub.
Over 500 m2	1510 rub.	1800 rub.	1990 rub.	2210 rub.	2520 rub.	2840 rub.	3110 rub.
PUR-K width 1000 mm (polyurethane foam, roofing)	Thickness
	50	80	100	120	150
Up to 500 m2	1540 rub.	1790 rub.	2000 rub.	2340 rub.	2700 rub.
Over 500 m2	1520 rub.	1770 rub.	1980 rub.	2310 rub.	2650 rub.
Price list for sandwich panels filled with polysacyanurate foam (PIR)*
PIR-S width 1190 mm (polysacyanurate foam, wall)	Thickness
	50	80	100	120	150	180	200
Up to 500 m2	1535 rub.	1825 rub.	2015 rub.	2235 rub.	2555 rub.	2885 rub.	3155 rub.
Over 500 m2	1515 rub.	1805 rub.	1995 rub.	2215 rub.	2525 rub.	2845 rub.	3115 rub.
PIR-K width 1000 mm (polysacyanurate foam, roofing)	Thickness
	50	80	100	120	150
Up to 500 m2	1545 rub.	1795 rub.	2005 rub.	2345 rub.	2705 ​​rub.
Over 500 m2	1525 rub.	1775 rub.	1985 rub.	2315 rub.	2655 rub.

*prices are valid subject to ordering installation

The Topstroy company is engaged in the construction of prefabricated buildings for various purposes using modern technologies:

Prefabricated buildings and structures are structures of a special design, the construction technology of which allows installation to be carried out in the shortest possible time. Prefabricated commercial buildings, industrial and warehouse premises, and sports complexes are especially popular.

High speed of construction is ensured by the use of frame technology, which uses metal structures. When constructing walls, permanent formwork is used or sandwich panels are used.

All the advantages of conducting construction without the need for “wet” work were appreciated quite quickly. The construction of prefabricated structures is carried out by fixing metal structures using welding and bolted connections. At the same time, the requirements for the bearing capacity of the foundation are significantly reduced due to a significantly lower load.

During construction, the principle of constructor assembly works, but, despite the apparent simplicity of the process, strict quality control of the work is always involved.

Prefabricated structures

Today, quite a lot of technologies are used that make it possible to minimize the implementation time of construction projects. But prefabricated metal structures have a relatively low price; they are light enough to carry out most of the work without the use of special equipment. That is why they remain the most popular and sought-after solution.

At the same time, the speed with which the construction of prefabricated structures is carried out makes it possible to reduce both the initial investment and the payback period of the building to be minimized.

Several types are most widespread:

• Modular structures, in which the building is formed from block containers.
• Prefabricated structures made of sandwich panels and a standard metal frame.
• Lightweight frame structures with double-sided cladding and insulation.
• Structures of arched (tent) type.

The choice of construction technology in each individual case is based on such parameters of the future facility as construction time, features of the further use of the building, the need for rapid dismantling and relocation without compromising reliability.

Cost of construction of prefabricated buildings

When prefabricated buildings are being built, the cost of an error can be very high: the reliability and service life of the structure depend on the quality of the work performed.

The main stages of the work are:

• foundation construction;
• preparing the base for an industrial floor;
• frame installation;
• construction of walls;
• roofing;
• installation of windows, doors;
• construction of engineering systems.

Each stage is assessed by specialists and included in the overall estimate. You can find out the estimated cost for installation of prefabricated buildings on the corresponding pages:

Our company offers the opportunity to order the construction of any type of prefabricated buildings from sandwich panels, carried out not only according to standard designs, but also in accordance with the customer’s unique sketches.

In any case, our specialists will take into account all the client’s wishes regarding the configuration of the building itself made of sandwich panels, construction, installation technologies or supplied communications. At the same time, the cost of constructing turnkey prefabricated buildings will be profitable in any case. Call for details.

Our qualified and experienced personnel are capable of installing modular buildings of any complexity and volume.

Work plan for the installation of temporary buildings:

First stage: Transportation and unloading of block sections to the construction site of a prefabricated building.

Second phase: Laying the foundation. The foundation for buildings made of modules can be columnar or in the form of a reinforced concrete slab. The design of the foundation of the structure depends on the geological conditions of the installation site and the technical requirements of the customer. Laying a light foundation from screenings or sand is 15-20 centimeters. Unlike capital construction, when installing a mobile building there is no need to obtain permission for land work, organize a construction site or hire a large team of workers.

Third stage: Installation and joining of a block of modules based on the design of the finished building.

Fourth stage: Summarizing and connecting communications. When constructing a building from modules, our company completes the structure with all the necessary communications: an electric lighting system, a heating system and a ventilation system.

Installation time may take from one to several days. The duration of the work depends on the complexity, area, number of floors of the structure, as well as the presence of various communication elements.
In addition to the low price and speed of construction of buildings from block modules, their great advantage is possibility of dismantling and reinstallation of the structure. Quick assembly buildings can be reinstalled up to 8-10 times without affecting the technical and visual integrity.